{"id":145757,"date":"2026-07-01T08:59:20","date_gmt":"2026-07-01T00:59:20","guid":{"rendered":"https:\/\/www.curtin.edu.au\/research\/?post_type=hdr-r-projects&#038;p=145757"},"modified":"2026-07-01T08:59:20","modified_gmt":"2026-07-01T00:59:20","slug":"physics-informed-machine-learning-for-predicting-damping-behavior-in-3d-printed-metamaterial-vibration-isolators","status":"publish","type":"hdr-r-projects","link":"https:\/\/www.curtin.edu.au\/research\/hdr-r-projects\/physics-informed-machine-learning-for-predicting-damping-behavior-in-3d-printed-metamaterial-vibration-isolators\/","title":{"rendered":"Physics-Informed Machine Learning for Predicting Damping Behavior in 3D-Printed Metamaterial Vibration Isolators"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Vibration isolation is critical across Western Australia&#8217;s strategic industries\u2014mining, renewable energy, and advanced manufacturing. Current vibration isolators rely on conventional elastomeric materials or springs with limited damping control. 3D printing offers unprecedented freedom to design metamaterial structures with tailored vibration properties, but fundamental knowledge gaps exist: we cannot predict how 3D printing parameters affect damping behavior in manufactured metamaterials.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Damping ratios in 3D-printed materials are strongly influenced by internal structure, yet these effects are not predictable from standard FEA or material science models. This project addresses this knowledge gap by developing a physics-informed machine learning framework that predicts damping behavior directly from printing process parameters (nozzle temperature, print speed, infill pattern, layer height, etc.).<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The research bridges materials science, experimental mechanics, and artificial intelligence to enable rational design of 3D-printed metamaterial isolators optimized for Western Australia&#8217;s extreme operating environments (Pilbara mining: -5\u00b0C to 50\u00b0C, vibration frequencies 50-500 Hz, harsh dust conditions).<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Novel contribution: First predictive model linking 3D printing parameters \u2192 material damping in metamaterials, enabling engineers to optimize print settings for target vibration performance without expensive trial-and-error prototyping.<\/p>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Aim&nbsp;&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To establish the first quantitative, physics-informed machine learning framework that predicts damping behavior in 3D-printed metamaterials, enabling rational design of vibration isolators for Western Australia&#8217;s mining, energy, and advanced manufacturing industries.<\/p>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Objectives&nbsp;<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Generate experimental dataset: 3D print and test 150-200 metamaterial samples with systematically varied printing parameters, generating 10,000+ data points on damping behavior.<\/li>\n\n\n\n<li>Develop predictive ML models: Train neural networks, random forests, and Gaussian process models achieving >90% accuracy in predicting damping ratio from printing parameters.<\/li>\n\n\n\n<li>Quantify parameter sensitivity: Perform global sensitivity analysis (Sobol indices) to identify which printing parameters have greatest influence on damping and their interactions.<\/li>\n\n\n\n<li>Rank feature importance: Use Shapley value analysis to determine which printing parameters are critical for controlling damping behavior.<\/li>\n\n\n\n<li>Enable design optimization: Leverage trained ML models to recommend optimal printing parameters for achieving target damping specifications at specific vibration frequencies.<\/li>\n\n\n\n<li>Validate framework: Test predictions on 5-10 prototype designs, comparing ML predictions vs. experimental measurements with &lt;5% error tolerance.<\/li>\n<\/ol>\n\n\n\n<div class=\"wp-block-group is-vertical is-layout-flex wp-container-core-group-is-layout-4fc3f8e1 wp-block-group-is-layout-flex\">\n<p class=\"has-intro-font-size wp-block-paragraph\">Significance&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Fundamental research significance:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Fills critical knowledge gap in additive manufacturing of functional metamaterials<\/li>\n\n\n\n<li>Novel application of physics-informed ML to materials design<\/li>\n\n\n\n<li>Establishes methodology transferable to other 3D-printed materials (polymers, composites, metals)<\/li>\n\n\n\n<li>Advances understanding of how manufacturing processes determine material performance<\/li>\n<\/ul>\n<\/blockquote>\n\n\n\n<div class=\"wp-block-group is-vertical is-layout-flex wp-container-core-group-is-layout-4fc3f8e1 wp-block-group-is-layout-flex\">\n<p class=\"wp-block-paragraph\">Economic significance for Western Australia:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Enables cost-effective design of custom vibration isolators for mining equipment (BHP, Rio Tinto, Mineral Resources)<\/li>\n\n\n\n<li>Reduces design iteration time from months to weeks through ML-guided optimization<\/li>\n\n\n\n<li>Potential for local 3D printing companies to commercialize optimized isolator designs<\/li>\n\n\n\n<li>Supports $70B+ WA green mining\/energy projects requiring advanced vibration control<\/li>\n\n\n\n<li>Creates intellectual property for equipment manufacturers and mining operators<\/li>\n<\/ul>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">Industrial impact:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Direct application to 240-ton electric haul trucks (BHP\/Rio Tinto Pilbara pilots)<\/li>\n\n\n\n<li>Optimization of critical minerals processing equipment (lithium, rare earths)<\/li>\n\n\n\n<li>Design of isolators for green hydrogen production facilities (thermal + vibration stability)<\/li>\n\n\n\n<li>Manufacturing standards for 3D-printed metamaterial components<\/li>\n<\/ul>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">Research impact:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>3-4 publications in Journal of Sound and Vibration, Materials &amp; Design, Advanced Engineering Materials<\/li>\n\n\n\n<li>Open-source GitHub repository enabling other researchers to build on framework<\/li>\n<\/ul>\n<\/blockquote>\n<\/div>\n<\/div>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Ideal Candidate&nbsp;<\/p>\n\n\n\n<div class=\"wp-block-group is-vertical is-layout-flex wp-container-core-group-is-layout-4fc3f8e1 wp-block-group-is-layout-flex\">\n<p class=\"wp-block-paragraph\">We seek a self-motivated PhD candidate with:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Essential:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Strong problem-solving and experimental design skills<\/li>\n\n\n\n<li>Proficiency in Python or equivalent (machine learning stack)<\/li>\n\n\n\n<li>Background in materials science, mechanical engineering, or physics<\/li>\n\n\n\n<li>Excellent organization and documentation practices<\/li>\n\n\n\n<li>Ability to work independently and manage long-term projects<\/li>\n<\/ul>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">Desirable:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li>Experience with 3D printing or additive manufacturing<\/li>\n\n\n\n<li>Familiarity with vibration testing or modal analysis<\/li>\n\n\n\n<li>Machine learning or data science coursework<\/li>\n\n\n\n<li>Manufacturing or materials characterization experience<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Personal attributes: Attention to detail, patience for experimental work, curiosity about interdisciplinary research (materials + ML), and commitment to publishing quality research.<\/p>\n<\/blockquote>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Eligibility:<\/strong> Must be eligible to enroll in PhD programs at Curtin University.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This project is open to International and Domestic applicants.&nbsp;<\/p>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Internship <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This PhD project includes a structured research internship across multiple Western Australian industry end-users in mining, critical minerals processing, and renewable energy sectors, totalling 140-160 full-time equivalent (FTE) days across Year 3 of study\u2014significantly exceeding the 60-day priority threshold. The internship encompasses three embedded case studies: (1) validating metamaterial isolators on large-scale mining equipment operating in extreme Pilbara conditions (-5\u00b0C to 50\u00b0C), (2) optimizing precision vibration isolation for mineral processing facilities, and (3) designing combined vibration and thermal isolation systems for green hydrogen production infrastructure. The student will undertake field testing, real-time performance monitoring, technology transfer activities, and co-author 2-3 peer-reviewed publications with industry collaborators.<\/p>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Scholarship&nbsp;&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">If you are identified as the preferred candidate for this project, you may be considered for an <a href=\"https:\/\/www.curtin.edu.au\/study\/scholarships\/research-training-program-rtp-scholarships\/\" rel=\"noreferrer noopener\" target=\"_blank\">RTP scholarship<\/a>.&nbsp;<\/p>\n\n\n\n<p class=\"has-intro-font-size wp-block-paragraph\">Enquires and How to Apply&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For enquires about this opportunity contact Dr Azma Putra Azis at <a href=\"mailto:Azmaputra.Azis@curtin.edu.au\">Azmaputra.Azis@curtin.edu.au<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To formally apply submit an <a href=\"https:\/\/forms.curtin.edu.au\/Produce\/Form\/External%20Forms\/Graduate%20Research\/\" target=\"_blank\" rel=\"noreferrer noopener\">Expression of Interest<\/a> to Dr Azma Putra Azis during the Central Scholarship round (July 1st &#8211; July 31st 2026)\u00a0<\/p>\n","protected":false},"author":99,"featured_media":0,"template":"","faculties":[51],"hdr_types":[5487],"research_areas":[40],"class_list":["post-145757","hdr-r-projects","type-hdr-r-projects","status-publish","hentry","faculties-science-and-engineering","hdr_types-rtp-scholarship","research_areas-structural-engineering-and-monitoring"],"acf":false,"featured_image":false,"_links":{"self":[{"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/hdr-r-projects\/145757","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/hdr-r-projects"}],"about":[{"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/types\/hdr-r-projects"}],"author":[{"embeddable":true,"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/users\/99"}],"version-history":[{"count":0,"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/hdr-r-projects\/145757\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/media?parent=145757"}],"wp:term":[{"taxonomy":"faculties","embeddable":true,"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/faculties?post=145757"},{"taxonomy":"hdr_types","embeddable":true,"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/hdr_types?post=145757"},{"taxonomy":"research_areas","embeddable":true,"href":"https:\/\/www.curtin.edu.au\/research\/wp-json\/wp\/v2\/research_areas?post=145757"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}